CRYOGENIC INSULATION |
SCHUNDLER |
LOW TEMPERATURE INSULATION |
PRODUCT GUIDE |
The Schundler Company 10 Central Street Nahant, MA 01908 732-287-2244 |
PERLITE FOR NONEVACUATED CRYOGENIC AND LOW TEMPERATURE SERVICE
WHAT IS PERLITE? Perlite is not a trade name but a generic term for naturally occurring siliceous volcanic rock. The distinguishing feature which sets perlite apart from other volcanic glasses is that when heated to a suitable point in its softening range, it expands from four to twenty times its original volume. This expansion process is due to the presence of two to six percent combined water in the crude perlite rock. When quickly heated to above 1600 F (870 C) the crude rock pops in a manner similar to popcorn as the combined water vaporizes and creates countless tiny bubbles in the softened glassy particles. It is these tiny glass-sealed bubbles which account for the amazing lightweight and other exceptional physical properties of expanded perlite. The expansion process also creates one of perlite's most distinguishing characteristics: its white color. While the crude perlite rock may range from transparent to light gray to glossy black, the color of expanded perlite ranges from snowy white to grayish white. Expanded perlite can be manufactured to weigh from 2 lbs/ft3 (32 kg/m3) to 15 lb/ft3 (240 kg/m3) making it adaptable for numerous uses, including filtration, horticultural applications, insulation, inert carriers and a multitude of filler applications. Cryogenic Applications for Perlite Insulation Because of its unique properties, perlite insulation has found wide acceptance in the insulating of cryogenic and low temperature storge tanks, in shipping containers, cold boxes, test chambers, and in food processing. Storage temperatures of -150 F (-100 C) and below are considered cryogenic. Storage tempratues of -150 F (-100 C) and above to 40 F (4 C) are considered low temperature. Super cold or extremely cold cryogenic fluids such as hydrogen and helium are normally stored in spherical, double walled vessels with evacuated annual spaces using evacuated perlite. Properties of Perlite Insulation Perlite insulation suitable for nonevacuated cryogenic or low temperature use exhibits low thermal conductivity throughout a range of densities, however, the normal recommended density range is 3 to 4.5 lbs/ft3 (48 to 72 kg/m3). In addition to its excellent thermal properties, perlite insulation is relatively low in cost, easy to handle and install, and does not shrink, sell, warp, or slump. Perlite is noncombustible, meets fire regulations, and can lower insurance rates. Because it is an inorganic material, it is rot and vermin proof. As a result of its closed cell structure, the material does not retain moisture.
NONEVACUATED PERLITE
CRYOGENIC AND LOW TEMPERATURE
INSULATION SPECIFICATIONS
Density
3 to 6 lb./ft3
Sieve Analysis in Percent Weight Retained
Max. 10% + 16 mesh (1.18 mm)
Min. 50% + 100 mesh (0.15 mm)
Thermal Conductivity*:
(at mean temperature -40 F or -40 C) 0.24-0.27 Btu.in/h.ft3.F
Thermal Conductivity*:
(at mean temperature -195 F or -126 C) 0.17-0.20 Btu.in/h.ft3.F
and conductivity of the gas which fills the annulus or insulation space.
Typical Nonevacuated Installation
There are many different design concepts for low temperature and cryogenic storage vessels. However, most are of double wall contstruction with the annulus filled with expanded perlite. Packaged or bulk perlite (pneumatic bulk trucks) may be used to insulate smaller vessels by pouring or blowing the insulation in place. Portable perlite expansion plants often are used to insulate very large storage tanks, cold boxes, ships, and other double wall vessels and pipes. In these applications perlite ore is expanded on-site and the expanded perlite insulation is conveyed pneumatically into the annulus.
The Schundler Company can provide perlite for cryogenic applications but does not do any installation work. For help in installing perlite cryogenic perlite or in cryogenic projects, contact:
Keltech Energies Ltd.*
'Chowgule House' 3rd Floor
18 Crescent Road
Bangalore--560 001
INDIA
email: santoshchowgule@vsnl.com
W.H.Waugh Consultants in Nashville, Tennessee has worked with cryogenic projects for years--providing both perlite and technical consulting: email: whitneywaugh@aol.com
If you need any more information or think we can help in any way, please call us or contact us at:
The Schundler Company
10 Central Street
Nahant, MA 01908
732-287-2244 or www.schundler.com
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